



The QualCast A5100 is a heavy-duty exhaust valve specifically engineered for the high-demand environment of the Ford Powerstroke engine. Known in the industry for precision and durability, QualCast valves are a preferred choice for professional engine builders and machine shops when performing a "bulletproof" cylinder head rebuild.
This valve is designed to meet or exceed original equipment specifications, providing the heat resistance and structural integrity necessary to handle the high EGTs (Exhaust Gas Temperatures) common in diesel towing and performance applications.
Premium Alloy Construction: Forged from high-strength alloys to prevent "tuliping" and head failure under extreme thermal stress.
Precision Ground Stems: Ensures perfect fitment within the valve guides, reducing friction and preventing the valve-sticking issues that can lead to catastrophic engine damage.
Induction-Hardened Tips: The valve tips are specially treated to resist wear and "mushrooming" from constant contact with the rocker arm.
OEM Spec Dimensions: Engineered as a direct drop-in replacement, ensuring compatibility with factory valve seats, springs, and keepers.
Excellent Heat Transfer: Designed to quickly move heat away from the valve face to the cylinder head, extending the life of both the valve and the seat.
| Feature | Specification |
| Part Number | A5100 |
| Manufacturer | QualCast |
| Engine Fitment | 2003–2010 Ford 6.0L / 6.4L Powerstroke |
| Valve Type | Exhaust |
| Head Diameter | 28.00 mm (approx. 1.102 in) |
| Stem Diameter | 7.00 mm (approx. 0.275 in) |
| Overall Length | 128.5 mm (approx. 5.059 in) |
| Cross Reference | Ford 3C3Z-6505-AA, Navistar 1837732C1 |
This exhaust valve is a direct fit for:
2003–2007 Ford F-Series/Excursion (6.0L Powerstroke)
2008–2010 Ford F-Series (6.4L Powerstroke)
International/Navistar VT365 & MaxxForce 7 Engines
Machine Shop Note: When installing new valves, it is standard practice to perform a "three-angle valve job" or at least lap the valves to ensure a 100% gas-tight seal against the valve seat.
PLEASE READ AND FILL OUT THE WARRANTY REGISTRATION FORM TO ACTIVATE THE WARRANTY.

Supplied with every engine is a complete copy of our warranty with an attached warranty registration form. This form can also be found here. Once filled out:
Then email a copy of each document within 45 days from the time of purchase to warranty@choateperformance.com. You should also retain a copy for your records as it may be required to assist with a warranty concern.
MODEL C STANDARD WARRANTY
1 Year / Unlimited Miles

THIS WARRANTY IS WITH THE PURCHASE OF THE INSTALLATION PACKAGE AND IS FOR THE ENGINE/WORKMANSHIP ONLY. NO LABOR PAYOUTS.
EXTENDED COMMERCIAL WARRANTIES ARE NOT AVAILABLE ON WORKHORSE, CASSQUATCH RACE SERIES, OR MODEL C ENGINES.
Remanufactured Heads — 6 Months
PARTS ONLY

Cylinder heads are warranted to be free from defects in material and workmanship. This warranty does not cover cylinder heads that are damaged due to improper installation, overheating, abuse, or accident.
Short Block Engines

Warranty coverage for Short Block engines does not include labor payout. We do not cover fluid leaks on any Short Block builds.
DAILY DRIVER WARRANTY
5 Year / 100,000 Miles

THIS WARRANTY IS NOT A FULL COVERAGE WARRANTY. PLEASE REVIEW YOUR WARRANTY CAREFULLY.
Labor rate for PREFERRED DEALER ONLY is a higher shop rate using Mitchell flat rate time.
WORKHORSE SERIES ENGINE
5 Year / 100,000 Miles

THIS WARRANTY IS NOT A FULL COVERAGE WARRANTY. PLEASE REVIEW YOUR WARRANTY CAREFULLY.
Labor rate for PREFERRED DEALER ONLY is a higher shop rate using Mitchell flat rate time.
YOUR CASSQUATCH RACE ENGINE
6 Months / 3,000 Miles
PARTS ONLY

THIS WARRANTY IS NOT A FULL COVERAGE WARRANTY. PLEASE REVIEW YOUR WARRANTY CAREFULLY.
CHOATE ENGINEERING PERFORMANCE COMMERCIAL WARRANTY
1 Year / 20,000 Miles

THIS WARRANTY IS NOT A FULL COVERAGE WARRANTY. PLEASE REVIEW YOUR WARRANTY CAREFULLY.
Labor rate for PREFERRED DEALER ONLY is a higher shop rate using Mitchell flat rate time.
CHOATE ENGINEERING PERFORMANCE EXTENDED COMMERCIAL WARRANTY
3 Year / 60,000 Miles

THIS WARRANTY IS NOT A FULL COVERAGE WARRANTY. PLEASE REVIEW YOUR WARRANTY CAREFULLY.
WARRANTY COVERAGE DETAILS
This warranty will cover remanufactured Short and Long-Block engines that are built by Choate Engineering Performance unless otherwise stated. From this page on, engines will be referred to as “unit(s)” and/or “engine(s)” unless otherwise stated. Fuel pump, injectors, and turbo warranties, and warranties on all accessories, are covered by the supplying manufacturer’s warranty.
FOR PREFERRED DEALERS ONLY: LABOR RATE IS SET AT A HIGHER RATE PER HOUR UP TO A MAXIMUM OF $2,500, NO EXCEPTIONS.
THE LIMITED WARRANTY WILL BE VOID AND WILL NOT APPLY TO DEFECTS OR FAILURES CAUSED BY THE FOLLOWING:
BUYER ALSO ACKNOWLEDGES THAT PROPER MAINTENANCE PROCEDURES ARE REQUIRED TO KEEP THE UNIT IN PROPER WORKING ORDER. CHOATE ENGINEERING PERFORMANCE WILL NOT ASSUME ANY RESPONSIBILITY FOR THE COST OF THIS ROUTINE MAINTENANCE.
Buyer acknowledges the following:
This warranty will not cover damages caused by the following for remanufactured engines:
Choate Engineering Performance limited warranty will end after the expiration of time or mileage from the date of the original invoice. Any repairs or replacements will not extend the warranty. The buyer shall be responsible for all defects thereafter, regardless of cause. Choate Engineering Performance limited warranty is in lieu of all other warranties expressed or implied.
The buyer agrees Choate Engineering Performance will not be responsible for:
TO QUALIFY FOR THE 5 YEAR / 100,000 MILE WARRANTY YOU MUST FOLLOW ALL INSTRUCTIONS AND REPLACE ALL PARTS SPECIFIED.
THIS WARRANTY IS TRANSFERABLE THROUGH PRIVATE SALE AND CHANGE OF OWNERSHIP ONLY ONCE IF CERTAIN CRITERIA ARE MET.
CHOATE ENGINEERING PERFORMANCE LIMITED WARRANTY FOR THE WORKHORSE AND CASSQUATCH SERIES ENGINES IS IN ADDITION TO ALL ITEMS LISTED IN THE STANDARD WARRANTY PACKAGE AND SUPERSEDES ALL MILEAGE REQUIREMENTS.
The Limited Warranty specifically does not cover the following:
FREIGHT / SHIPPING CHARGES

CHOATE ENGINEERING PERFORMANCE SHALL NOT BE RESPONSIBLE, NOR SHALL IT PAY ANY FREIGHT/SHIPPING CHARGES.
ADDITIONAL INFORMATION

As consideration for the above warranties, the buyer agrees they will take no action, statement, characterization, or implication regarding Choate Engineering Performance that may in any manner be interpreted as disparaging to Choate Engineering Performance or the reputation of Choate Engineering Performance. Any violation of this is a material breach, entitling Choate Engineering Performance to void any warranty.
