Stop Settling For a Standard "Rebuild"

Designed for owner-operators who cannot afford downtime, we remanufacture these engines to solve factory oiling and thermal flaws, ensuring your machine stays in the dirt and out of the shop.

CNC Blueprint Boring

We don't just hone cylinders; we CNC blueprint the block to ensure perfect geometry and alignment.

Precision Balancing

All rotating assemblies are truly balanced, not just weight matched. This minimizes vibration: the leading cause of bearing failure in heavy equipment.

Torque Plate Honing

We simulate the stress of a torqued cylinder head during the honing process to ensure the most consistent ring seal possible.

Upgraded Components

Every engine receives new critical components. We use upgraded valve materials to prevent the high-heat separation common in OEM exhaust valves.

WHAT'S INCLUDED?

  • Fully Machined Block & Crankshaft

  • New Upgraded Pistons & Rings (Designed to prevent cracking under high boost)

  • New Main, Rod, and Cam Bearings

  • Remanufactured Cylinder Head (New oversized seats and screw in plugs)

Verify Before You Buy

To guarantee a 100% bolt-in match for your machine, please enter the following three items in the fields on the product page when ordering:

  • Equipment Model Number: Listed on the machine operator cab or frame (e.g., PC200-7, WA250-5).
  • Machine Serial Number: Stamped on the main metal data plate attached to the machine chassis.
  • Engine Serial Number (ESN): Located on the Engine Data Plate on top of the valve cover or gear housing side.

Need help finding your serial tags? Call our technical sales team at 901-553-9847 and we will guide you right to them.

MACHINE COMPATIBILITY

From the Dash 3 series to the Dash 6, find your specific machine below.

Excavators Wheel Loaders Dozers & Specialty
PC200-6, PC200LC-6, PC210-6 WA200-3, WA250-3 D41E-6, D41P-6
PC220-6, PC220LC-6, PC250LC-6 WA320-3 D39EX-21, D39PX-21
PC200-7, PC200LC-7, PC210-7 WA200-5, WA200PT-5 D51EX-22, D51PX-22
PC220-7, PC220LC-7, PC230-7 WA250-5, WA250PT-5, WA250L-5 D61EX-15, D61PX-15
PC240-7, PC270-7, PC228US-3 WA320-5, WA320PZ-5 GD555-3, GD655-3, GD675-3
BR380JG-1 (Mobile Crusher)
JV100A-2 (Vibratory Roller)

Ordering Instructions

Please enter your Equipment Model Number, Machine Serial Number, and Engine Serial Number in the fields above before adding this item to your cart. Providing this information upfront ensures proper fitment for your specific machine.

Need help finding your numbers?
Give us a call or check out our Komatsu 102 Series Engine Guide.

Full Description

Stop settling for a standard "rebuild." Choate Performance offers a fully remanufactured Komatsu 102 Series Long Block (S6D102E / SA6D102E / SAA6D102E) built on the legendary Cummins 5.9L 12-valve architecture. Engineered for owner-operators and fleet owners who rely on mechanical reliability, our engines are built to handle the grueling thermal and load demands of heavy excavators, loaders, and dozers.

 

The Choate Remanufacturing Process

We treat your industrial 5.9L engine with the same "Stock is Not an Option" philosophy we bring to our high-horsepower competition diesel builds:

  • CNC Blueprint Boring: We don't just hone cylinders; we CNC blueprint the block to ensure true geometry, deck flatness, and perfect alignment.

  • KDP Correction: We permanently eliminate the infamous 12-valve "Killer Dowel Pin" issue by installing a tabbed retainer so the pin can never back out into your timing gears.

  • Precision Balancing: We don't settle for simple component weight-matching. We fully balance the entire rotating assembly to within 2 grams. This drastically minimizes harmonic vibration, eliminating the leading cause of premature bearing failure in heavy equipment.

  • Torque Plate Honing: We simulate the clamping force of a torqued cylinder head during the honing process to deliver maximum ring seal and oil control.

  • Upgraded Thermal Sealing: We utilize premium cylinder head hardware and gaskets to prevent the rear-cylinder (#5 and #6) thermal fatigue common on heavy-duty 5.9L platforms.

 

What’s Included:

  • Fully Machined Engine Block & Micro-Polished Crankshaft (Ground to 0.0005" or less)

  • New Upgraded Pistons & Rings (Engineered for high thermal resistance)

  • New Main, Rod, and Cam Bearings

  • Remanufactured 12-Valve Cylinder Head (New heavy-duty valves, guides, and seats)

  • Tabbed "Killer Dowel Pin" (KDP) Retainer Installed

 

Ordering Instructions

Please enter your Equipment Model Number, Machine Serial Number, and Engine Serial Number in the fields above before adding this item to your cart. Providing this information upfront ensures proper fitment for your specific machine.

Need help identifying your engine model? Check out our Komatsu 102 Series Engine Guide or call our experts at 901-553-9847.

Choate Engineering Industrial engines are covered up 2 year / 2,000 hours, with some limitations.

We also require our customers to follow proper maintenance procedures, replace critical components during installation, and more.

As consideration for the above warranties, the buyer agrees they will take no action, statement, characterization, or implication regarding Choate Engineering Performance that may in any manner be interpreted as disparaging to Choate Engineering Performance or the reputation of Choate Engineering Performance. Any violation of this is a material breach, entitling Choate Engineering Performance to void any warranty.

CHOATE ENGINEERING PERFORMANCE SHALL NOT BE RESPONSIBLE, NOR SHALL IT PAY ANY FREIGHT/SHIPPING CHARGES.

  • All freight and shipping charges are the sole responsibility of the customer, including any customs fees or brokerage fees.
  • Any shipments Choate Engineering Performance arranges for the customer include insurance.
  • In the event the purchased unit is damaged during transportation to or from Choate Engineering Performance, Choate Engineering Performance shall not be responsible for any costs associated with such damage.
  • The repair of such damage is not included under the Limited Warranty; should transportation damage skew the results of the diagnosis such that the findings are that the defect is not covered under the Limited Warranty, Choate Engineering Performance shall incur no liability or responsibility whatsoever.

NOTE:

CALIFORNIA WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov